Project Overview

Background

In 2022, NHS estates managers sought to improve the appearance and thermal performance of part of the Liverpool Women’s Hospital – a red brick building that first opened in 1995. The hospital, which is based on Crown Street in Toxteth, provides maternity, neonatal and gynaecology services.

The client determined that an external wall insulation system would provide the building with the necessary combination of improved aesthetics, weather protection and insulation. The installer, Rendserve Ltd, was duly appointed to carry out the works, and Permarock was asked to design an appropriate system.

Brief

The walls of the multi-storey building comprised a lightweight steel frame and cementitious boards. The EWI system would be applied over these panels. Given the height of the building – i.e. with some floor levels exceeding 11 metres from the ground – a non-combustible system would be essential.

Permarock technical staff worked with the stakeholder team to develop a suitable specification.

Preparatory stages included making site visits to inspect the substrate and to determine the need – if any – for remedial works before the EWI works could begin. The technical team also conducted pull-out tests and agreed to provide the installer with ongoing support throughout the scheme. This would take the form of both on-site support and remote assistance via phone and email.

Design and Specification:

The chosen EWI system comprised:

As a combined system, Permarock Mineral Fibre and PermaRock SiliconeUltra K achieve an A2-s1,d0 reaction to fire classification (EN 13501-1) and can be used on buildings of any height. They also permit extremely airtight façades to be created.

The Permarock Mineral Fibre Dual Density Insulation was supplied in boards measuring 1200 mm x 600 mm, and to a general thickness of 120 mm. The boards were affixed using polymer-modified cement-based adhesive and steel anchors.

Permarock SiliconeUltra K Finish is a hardwearing, flexible render, available in a range of over 1200 standard colours. It produces a weather-protective surface that tends to shed dirt through the normal actions of weathering. It also inhibits the growth of mould and algae, and it resists attack by airborne pollution. Consequently, it is better able to retain a bright, clean appearance than ordinary render systems and therefore helps to reduce routine maintenance and cleaning costs.

Performance and Sustainability:

Permarock Mineral Fibre External Wall Insulation systems have low embodied energy and are BIM Level 2 compliant. They exhibit thermal conductivity of 0.036 W/mK, and have an Ecopoints score of 0.10 (m2) – an ‘excellent’ rating. They are manufactured to EN 13162 and are CFC and HCFC free.

Permarock SiliconeUltra K Finish is supplied ready to use and may be applied by trowel or spray equipment. It should be applied in a +5 °C to + 30 °C temperature range. At 20°C and 65% relative humidity, it will be surface dry after approximately 24 hours.

Result:

The installation work was completed on schedule.

Project
Retrofit / Healthcare
Client
Liverpool Women's NHS Foundation Trust
Substrate
Cement Particle Sheathing Board on Steel Frame
System
Permarock Mineral Fibre External Wall Insulation
Finish
Permarock SiliconeUltra K Finish