Project Overview

Background

In October 2022, Kingsley Healthcare devised a plan to build a 66-bed care home in Olney near Milton Keynes in Buckinghamshire. In addition to dedicated therapy spaces and high-quality private rooms for residents, it would also feature luxurious features including a private cinema, a library and a café. It would also boast a garden room and a private dining room for residents and visitors.

The £9.7 million scheme would be designed by Condy & Lofthouse Architects with support from Arup, and delivered by Deeley Construction together with a number of specialist subcontractors. The construction phase was scheduled to run until late 2024

Brief:

The new three-storey facility would comprise sections made of conventional brickwork, and other sections composed of cementitious carrier board over a steel frame. Many of these latter sections would be protected by a non-combustible external wall insulation system.

As an organisation that has achieved B Corp certification, Kingsley Healthcare is committed to maintaining hight standards of social and environmental performance, accountability and governance. Accordingly, it placed considerable value on the social impacts of its project and the sustainability of the building’s design.

In addition to the external wall insulation, the new care home would feature a number of other energy efficiency measures including air source heat pumps, modern doors and glazing, low-energy lighting systems and a building layout that made optimal use of natural daylight.

Design and Specification:

Following detailed discussions between the project design team and Permarock’s technical staff, the following EWI system was specified:

Permarock Mineral Fibre Insulation is non-combustible, with a Euroclass A1 rating. When combined with Permarock SiliconeUltra K finish, the resulting EWI systems achieve an A2-s1,d0 reaction to fire classification and can be used on buildings of any height. (In suitably designed systems, the same classification can be achieved when Permarock Mineral Fibre Insulation is combined with Permarock Mineral K-Finish, Permarock Brick Slips, Permarock Brick-Effect Render or Permarock Dry Dash.)

Here, the Permarock Mineral Fibre Insulation was supplied in boards measuring 1200 mm x 600 mm. Generally, they were installed to a thickness of 60 mm but other thicknesses were used as necessary to complete the detailed design. All insulation boards were affixed using a cement-based adhesive and mechanical fixings.

Permarock SiliconeUltra K Finish is a flexible render that provides lasting weather protection, and which produces an attractive textured finish that helps inhibit mould-growth and the accumulation of dirt. As a result, it helps to minimise the need for regular cleaning and maintenance. It is available in a wide range of colour-fast shades and, for this scheme, the designers chose a bright white.

The combined system was designed to have a lifespan of not less than 30 years.

Performance and Sustainability

Permarock Mineral Fibre insulation is manufactured to EN 13162 and is CFC and HCFC free. It has zero Ozone Depletion Potential and zero Global Warming Potential.

Permarock Mineral Fibre External Wall Insulation systems have low embodied energy and are BIM Level 2 compliant. They exhibit thermal conductivity of 0.036 W/mK, and have an Ecopoints score of 0.10 (m2). This is classified as an ‘excellent’ rating. When used as part of a suitably designed low-carbon project, they enable very low U-values to be achieved.

Planning and Project Delivery

Permarock provided its initial system specifications in January 2024. Its technical staff then supported the design team and the specialist installer – K&E Peck – throughout the remaining duration of the scheme. They supplied material and colour samples, project visualisations, fire safety data, BIM Object files and thermal calculations. They also performed pull-out tests to determine the methodology/specification for affixing the EWI system to the carrier board substrate.

Result:

By supporting the stakeholder partners from an early stage, and by providing ongoing quality inspections and on-site technical assistance as required, the Permarock technical team facilitated timely progress.

The client duly invited the first public viewings in October 2024, and subsequently held an official opening ceremony on 16 November.

The scheme went on to become very popular, attracting consistently high demand from prospective residents and their families, and earning numerous industry accolades. Kingsley Healthcare was named a winner in the Health Investor Awards 2024, and again in 2025 when it won the title of ‘Residential Elderly Care Provider of the Year (Large Group).’ Since the home’s launch, its user reviews have earned Kingsley Care Home a perfect 10/10 score on carehome.co.uk.

Project
New-build / Healthcare Building
Client
Kingsley Group
Specifier
Condy & Lofthouse Architects
Substrate 1
Blockwork for EWI
Substrate 2
Render carrier board for render to sheathed frame construction
System
Permarock Mineral Fibre External Wall Insulation
Finish
Permarock SiliconeUltra K Finish